Case Studies

From a Site Problem to a Working Vision System.

Each one is marked with where it stands. Reference designs describe how AI Vision Bots would be deployed; they are not customer results.

Case Studies

Prototype and Reference Designs

One prototype on a 3D digital twin and four reference designs for common site problems, each marked with where it stands.

Dump truck loaded with rock parked on the tipping pad Rock falling into a quarry crusher hopper Simulated four camera view with a loaded truck and payload readout Simulated four camera view with the truck tipping Loaded truck on the tipping pad
Prototype Quarry and Heavy Plant

Quarry Crusher: Every Truck, Every Load

Problem
Nobody can say for sure how full each truck was, or whether every load really went into the crusher.
Approach
Four CCTV cameras at the tipping point. Our own VYROX HawkEye model follows each truck from arrival to departure across 7 detection classes.
Output
Payload as a percentage of rated volume with a range (a camera estimate, not a weighbridge), dump verification and a Person on Tipping Pad alarm.
  1. Design
  2. Digital Twin
  3. Live

Shown on a 3D digital twin (simulation). Accuracy figures will be published after site trials.

Run the 3D Demo
Rubber glove production line with AI detectionsReference Design
Manufacturing

Rubber Glove Line Inspection

Thousands of gloves a minute pass on ceramic formers, and manual spot checks miss pinholes and tears.

  1. CameraRing lit camera above each former line
  2. AIFlags pinholes, tears and stains
  3. OutputReject signal and a shift report with photos
See the Related Demo
Palm oil fresh fruit bunches at a mill loading ramp with AI detectionsReference Design
Agriculture

Palm Oil Mill Bunch Grading

Grading fresh fruit bunches by eye at the ramp is slow and often disputed.

  1. CameraPole camera over the loading ramp
  2. AIGrades ripe, unripe, overripe and empty bunches
  3. OutputGrade per lorry printed with the weighbridge ticket
See the Related Demo
Broiler chickens on straw in a modern poultry house with feeder linesReference Design
Livestock

Broiler House Flock Monitoring

Inactive birds and crowded or empty feeder lines are found on the morning walk, hours too late.

  1. CameraCeiling cameras along each house
  2. AICounts birds and spots still birds and crowding at feeders
  3. OutputAlert to the farm manager with the house and a photo
See the Related Demo
Floating fish farm cages on calm sea water with a worker on the walkwayReference Design
Aquaculture

Sea Cage Feeding Watch

Feeding is judged from the walkway, so feed is wasted or fish go hungry.

  1. CameraUnderwater and walkway cameras per cage
  2. AITracks fish activity and the feeding response
  3. OutputStop feeding signal and a daily activity report
See the Related Demo

Reference designs describe how AiVisionBot would be deployed for that kind of site. They are not customer results.

Show Us One Camera. We Will Show You What AI Can See.

AI Vision Bots is available at selected sites. Send a short clip from your site and one sentence on the problem, and the VYROX AI team will tell you what a Detection could do there.